Carbohydrate-dye combinations were used to form ionically-linked soft templates for the formation of polypyrrole nanowire networks. High yields of nanostructured products were obtained using small amounts of low-cost carbohydrate and dye template materials, the majority of which remained encapsulated within the nanowires. Varying the concentration and the two-part ratio of the templates influenced the length and diameter of the nanofiber segments within the nanowire network. Pyrolysis of the nanowires yielded carbonaceous fibers containing nitrogen heteroatoms, as well as convoluted graphitic domains, well suited for supporting Pt nanoparticles. The resulting high density of nucleation sites enabled the formation of well dispersed, smaller Pt particles compared to commercial catalysts, despite significantly higher support surface loadings. Carbon nanofibers and nanowires with high nitrogen contents potentially offer desirable interfacial properties for electrochemical and other applications due to the nitrogen functionalization of the surface. Relatively high nitrogen content carbons can be obtained by the pyrolysis of conducting polymers such as polyaniline or polypyrrole (PPy). Nitrogen functionalization of the carbon surfaces has been shown advantageous for fuel cell, 1,2 supercapacitor, 3-6 carbon dioxide adsorption, 7,8 and hydrogen storage applications.
9,10Of the two conducting polymers, polypyrrole provides markedly higher pyrolysis yields and better retention of the original structure than polyaniline, as the latter suffers a 96% mass loss with 1000• C pyrolysis.11 Unfortunately, the chemical syntheses of conducting polymer nanofibers and nanowires are not as easily accomplished with pyrrole as with aniline, for the latter will easily form nanofibers.12 While PPy fibers can be formed by seeding with V 2 O 5 13 or bipyrrole, 14 templates, such as dyes, 15 are typically used to form polypyrrole nanofibers or tubes. Of the many hard and soft template-based bulk processes, 16 a procedure for a two-part soft template for pyrrole based on heparin and methylene blue (MB) 17 requires relatively low amounts of template materials, provides a high yield and a desirable nanowire morphology, as well as the ability to tune the nanofiber diameter by adjusting the ratios of the two-parts. This heparin/MB template also tends to create interconnected nanorods that form three-dimensional porous networks 18 that are ideal for providing both conductivity and accessibility. Unfortunately, heparin is very expensive, and a low-cost replacement needs to be identified for the method to be practical. In an analogous process, heparin was first shown to be an effective template for the electropolymerization of pyrrole into nanowire structures.
19Subsequent work by the same group demonstrated that simple and low-cost starch served as an equally effective electropolymerization template.
20In this report, we investigated the effectiveness of starch and other low-cost carbohydrates as replacements for the heparin pairing with MB. We al...