Fixed-matrix regenerators optimization with wire mesh screens using entropy generation minimization method

Abstract

The thermodynamic efficiency of a wire mesh fixed matrix regenerative heat exchanger mainly depends on the regenerator’s heating performance and losses. This paper aims to increase the effectiveness and decrease the pressure loss of static regenerators with wire mesh screens as packing geometry. The entropy generated for several combinations of mesh screens is calculated by using the entropy generation minimization method (EGM), and this method helps in finding the right combination with the minimum entropy generation. The study aims to minimize entropy generation by dividing the conventional uniform mesh regenerator pack length into multiple zones by accommodating different combinations of wire mesh screens. For the sample flow condition, it is observed that 3.94 × 103 W/K entropy is generated by uniform mesh, and from 68 hybrid mesh combinations, 80–120–200 generated 2.11 × 103 W/K. By balancing pressure loss and thermal efficiency, the potential of EGM-based optimization is underscored during this study, which improves the regenerator’s performance.