This is a two-part work on the chemistry of iron(III) as coagulant in the treatment of cork
processing wastewater. The main aim of the first part was to determine the removal of organic
matter as measured by reductions in chemical oxygen demand (COD), polyphenols (P), and
aromatic compounds (A) that can be obtained using this physicochemical process. To this end,
jar-test experiments were used to determine the optimal conditions for the process, in particular,
the effective iron dosage, temperature, contamination level of the wastewater, coagulant mixing
time, stirring speed, and pH. The ranges of parameters tested for the coagulation process were
coagulant dose (200−1500 mg/L), contamination of the wastewater (water I, COD 800 mg/L;
water II, COD 1100 mg/L; water III, COD 2000 mg/L; water IV, COD 4000 mg/L), mixing time
(5−30 min), stirring speed (60−300 rpm), temperature (20−80 °C), and pH (4−11). The resulting
removal capacities were in the ranges 35−65% for COD, 55−90% for polyphenols, and 40−90%
for aromatics. The best results were obtained with the shortest coagulant mixing time, 5 min,
a stirring speed of 300 rpm, and the lowest temperature studied, 20 °C, although the difference
at higher temperatures was only slight. The optimal choices of pH and coagulant dose
fundamentally depended on the contamination level of the wastewater. In the second part of
the work, the main aim was to examine the influence of the operating conditions on the system's
settleability parameters. It is well-known that it is just as important to achieve good settleability
parameters in the physicochemical treatment of wastewaters as it is to attain a high level of
decontamination. These parameters will determine the dimensions of the required equipment
and hence the costs of the installation. This second part of the study therefore analyzes the
influence of the different operating variables on the following settleability parameters: sediment
volumetric percentage, settling velocity, sludge volume index, and residual conductivity in the
clarified water. The optimal conditions found for the settling process were not the same as those
that had been determined in the first part of the study for the elimination of organic matter.
Finally, taking into account economic and practical reasons, the Talmadge−Fitch method is
used to apply the results to the design of a clarifier−thickener unit to treat 2 m3/h of wastewater.
The required minimum area of the unit would be 4.01 m2.