Flow chemistry offers
a solution for replacing batch methods in
chemical preparation where intermediates or products may pose toxicity
or instability hazards. Ozonolysis offers an ideal opportunity for
flow chemistry solutions, but multiple barriers to entry exist for
use of these methods, including equipment cost and performance optimization.
To address these challenges, we developed a programmable DIY syringe
pump system to use for a continuous flow multireactor process using
3D-printed parts, off-the-shelf stepper motors, and an Arduino microcontroller.
Reaction kinetics of ozonide formation informed the use of an integrated
batch–flow approach, where ozone addition to an olefin was
timed to coincide with fluid movement of a single-syringe pump, followed
by downstream Pinnick oxidation and reductive quench in flow. The
system was demonstrated by continuous preparation of azelaic acid
from ozonolysis of palmitoleic acid, a process limited to low production
volumes via batch chemistry. High total production of azelaic acid
with 80% yield was obtained from an algae oil sourced unsaturated
fatty acid: a product with important applications in medicine, cosmetics,
and polymers. This low-cost, scalable approach offers the potential
for rapid prototyping and distributed chemical production.