The projection of developing sustainable and cost-efficient
electrocatalysts
for hydrogen production is booming. However, the full potential of
electrocatalysts fabricated from earth-abundant metals has yet to
be exploited to replace Pt-group metals due to inadequate efficiency
and insufficient design strategies to meet the ever-increasing demands
for renewable energies. To improve the electrocatalytic performance,
the primary challenge is to optimize the structure and electronic
properties by enhancing the intrinsic catalytic activity and expanding
the active catalytic surface area. Herein, we report synthesizing
a 3D nanoarchitecture of aligned Ni5P4-Ni2P/NiS (plate/nanosheets) using a phospho-sulfidation process.
The durability and unique design of prickly pear cactus in desert
environments by adsorbing moisture through its extensive surface and
ability to bear fruits at the edges of leaves inspire this study to
adopt a similar 3D architecture and utilize it to design an efficient
heterostructure catalyst for HER activity. The catalyst comprises
two compartments of the vertically aligned Ni5P4-Ni2P plates and the NiS nanosheets, resembling the role
of leaves and fruits in the prickly pear cactus. The Ni5P4-Ni2P plates deliver charges to the interface
areas, and the NiS nanosheets significantly influence Had and transfer electrons for the HER activity. Indeed, the synergistic
presence of heterointerfaces and the epitaxial NiS nanosheets can
substantially improve the catalytic activity compared to nickel phosphide
catalysts. Notably, the onset overpotential of the best-modified ternary
catalysts exhibits (35 mV) half the potential required for nickel
phosphide catalysts. This promising catalyst demonstrates 70 and 115
mV overpotentials to attain current densities of 10 and 100 mA cm–2, respectively. The obtained Tafel slope is 50 mV
dec–1, and the measured double-layer capacitance
from cyclic voltammetry (CV) for the best ternary electrocatalyst
is 13.12 mF cm–2, 3 times more than the nickel phosphide
electrocatalyst. Further, electrochemical impedance spectroscopy (EIS)
at the cathodic potentials reveals that the lowest charge transfer
resistance is linked to the best ternary electrocatalyst, ranging
from 430 to 1.75 Ω cm–2. This improvement
can be attributed to the acceleration of the electron exchangeability
at the interfaces. Our findings demonstrate that the epitaxial NiS
nanosheets expand the active catalytic surface area and simultaneously
elevate the intrinsic catalytic activity by introducing heterointerfaces,
which leads to accommodating more Had at the interfaces.