Previously, we formulated cement with degraded fatigue properties (sub-cement) to simulate long-term fatigue in short-term cadaver tests. The present study determined the efficacy of sub-cement in a `pre-clinical' test of a design change with known clinical consequences: the “polished” to “matte” transition of the Exeter stem (revision rates were twice as high for matte stems). Contemporary stems were bead-blasted to give Ra=1micron (matte finish). Matte and polished stems were compared in cadaver pairs under stair-climbing loads (3 pairs size-1, 3 pairs size-3). Stem micromotion was monitored during loading. Post-test, transverse sections were examined for cement damage.
Cyclic retroversion decreased for polished stems but increased for matte stems (p<0.0001). Implant size had a substantial effect: retroversion of (larger) size-3 stems was half that of size-1 stems and polished size-3 stems subsided 2½ times more than the others. Cement damage measures were similar and open through-cracks occurred around both stems of two pairs. Stem retroversion within the mantle resulted in stem-cement gaps of 50–150microns.
Combining information on cyclic motion, cracks, and gaps, we concluded that this test `predicted' higher revision rates for matte stems (it also implied that polished size-3 stems might be superior to size-1).