We have demonstrated a microfabricated single-molecule DNA sizing device. This device does not depend on mobility to measure molecule size, is 100 times faster than pulsed-field gel electrophoresis, and has a resolution that improves with increasing DNA length. It also requires a million times less sample than pulsed-field gel electrophoresis and has comparable resolution for large molecules. Here we describe the fabrication and use of the single-molecule DNA sizing device for sizing and sorting DNA restriction digests and ladders spanning 2-200 kbp.Many assays in biology require measurement of the length distribution of DNA molecules in a heterogeneous solution. This measurement is commonly done with gel electrophoresis; the molecules are separated by mobility, from which the lengths are inferred. This method is powerful, yet has some drawbacks. For medium to large DNA molecules the resolution is limited to approximately 10%. Gel electrophoresis is time consuming. It generally takes at least an hour to run the gel, not including the setup time to cast the gel. Furthermore, for large molecules the procedure fails. This problem has been alleviated to some extent by the development of pulsed-field gel electrophoresis (1), but running times can be days.With the development of high affinity intercalating DNA stains (2), it has become possible to directly measure the length of single molecules by quantitating fluorescence. The amount of intercalated dye is proportional to the length of the molecule, so measuring the total fluorescent intensity from a single molecule gives a direct measurement of its length. This method in principle allows the measurement of extremely long DNA molecules because the signal increases with the length of the molecule. This technique has been used with traditional methods of flow cytometry to measure length distributions of DNA molecules (3, 4). Other groups have imaged restriction enzymes digesting extended single DNA molecules for ''optical mapping'' (5, 6).We have developed microfabricated devices to size and sort microscopic objects based on measurement of fluorescent properties. The devices have a network of microfluidic channels and are fabricated from a silicone elastomer by using a replica technique (7). Master molds are made from silicon wafers by using standard micromachining techniques. Because the molds can be reused indefinitely, this method of fabrication allows economical mass production of the devices. The devices were patterned as shown in Fig. 1. This fabrication technique is one of a new set of technologies known as soft lithography. Previous work has demonstrated that elastomers can replicate gratings and other test patterns with high (Ϸ50 nm) resolution and fidelity (8, 9). Although some groups have made large (Ϸ30 m) elastomer structures for capillary electrophoresis (10), there is only one other example of a micron scale fluidic network with the elastomer (11).
MATERIALS AND METHODSDevice Fabrication. Negative master devices were fabricated in silicon and use...