Artificial pinning center ͑APC͒ wires containing Nb 47 wt.% Ti with 24 vol.% of round Nb pins have produced very high critical current densities (J c ) which are attributed to a sharply defined, nanometer-scale Nb-pin array. By reducing both the number of warm extrusion steps from four to three and the temperature of the third extrusion from 650°C to 250°C, the degree of pin-matrix interdiffusion has been reduced and J c values at all applied magnetic fields increased by 25-45% over those for a previous composite of almost identical design. The best wire achieved the very high J c ͑5 T, 4.2 K͒ value of 4600 A/mm 2 . These results underscore the importance of the thermomechanical treatment in determining the maximum flux pinning properties of APC Nb-Ti wires. © 1997 American Institute of Physics. ͓S0003-6951͑97͒02407-8͔The critical current density (J c ) of conventionally processed Nb 45-55 wt. % Ti wire is limited by the amount of normal conducting ␣-Ti precipitate that can be developed during thermomechanical treatment of the -Nb-Ti alloy. Optimum flux pinning is achieved when the ␣-Ti precipitates are drawn to 1-2 nm in thickness. 1 J c increases linearly with the volume fraction of ␣-Ti, 2 but there appears to be a kinetic and/or thermodynamic limit of ϳ25 vol. % of ␣-Ti in Nb 47 wt. % Ti. In order to overcome this apparent limit to the conventional process, artificial pinning center ͑APC͒ designs 3 have been implemented which allow, in principle, for complete control over the pinning center composition, spatial arrangement, and volume fraction. Nb has been the most widely studied APC material, primarily because Nb is mechanically similar to Nb-Ti and because Nb-pin composites have produced the highest J c values thus far. Most notably, an APC composite using a multilayer-sandwich design of Nb 50 wt. % Ti matrix and 28 vol. % of Nb pins 4 achieved J c ͑5 T, 4.2 K͒ of 4250 A/mm 2 , distinctly higher than the maximum J c (ϳ3700 A/mm 2 ) achieved conventionally.While the thermomechanical processing steps 5,6 and the resulting flux pinning nanostructures 1,5 of high J c conventional Nb-Ti wire are firmly established, the same is not true for APC wires. Consequently, it is not surprising that a significant range in J c ͑H͒ is found for APC composites of nominally the same composition but manufactured via different processing routes. For instance, three groups have manufactured and characterized APC composites of Nb 47 wt. % Ti with 24-25 vol. % of nominally round 7,8 or planar 9 Nb pins. They produced maximum J c ͑5 T͒ values of 2400, 3200, and 2800 A/mm 2 , respectively. Although hard evidence is lacking, it seems likely that the range in J c originates from differences in the flux pinning nanostructures. As recent work by Jablonski et al. 10,11 has shown the detailed nanostructure of the pins exerts an important effect on the attainable J c , independent of the vol. % of pin and its composition.A very important difference between conventional and APC Nb-Ti lies in the evolution of the flux pinning nanostructure...