Formation mechanism and chaotic reinforcement elimination of the mechanical stirring isolated mixed region

Abstract

The isolated mixed region (IMR) is gradually formed during stirring and reduces the mixing efficiency. The unsteady-state formation process of the IMR was modeled and its formation mechanism was analyzed. The rotating frequency of the impeller was optimized using the chaos mathematical theory to improve the stirring efficiency without increasing the power consumption. The calculated results demonstrate that the IMR is a coherent structure, and its formation process is based on the free shear effect of the mixed layer. The chaotic stirring method can accelerate the momentum dissipation process by 37% by eliminating the IMR, and increase the speed by up to 31%. Therefore, chaotic mixing can eliminate the IMR in a shorter time and lower the power consumption.

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