Atmospheric
pressure nonthermal plasmas hold great promise for
applications in environmental control, energy conversion, and material
processing. Even at room temperature, nonthermal plasmas produce energetic
and reactive species that can initiate surface modifications at a
plasma–surface interface, including thin-film nanoparticle
assemblies, in a nondestructive and effective way. Here, we present
the plasma-activated sintering of aerosol jet printed silver thin
films on substrates ranging from glass to delicate materials including
blotting paper, fruits, and flexible plastic. We characterize the
microstructural evolutions and electrical properties of printed films
along with the electrical, thermal, and optical properties of an argon
plasma jet. We demonstrate an electrical conductivity as high as 1.4
× 106 S/m for printed films sintered under atmospheric
conditions in which the surface temperature stays below 50 °C.
These results highlight a future direction where additive manufacturing
of electronic devices can be achieved on flexible and low-melting-point
materials under ambient conditions without requiring additional thermal
processing by utilizing nonthermal plasmas.