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The design of fracture diversion in tight carbonates has been a challenging problem. Recently, a conceptual and theoretical workflow was presented using a β diversion design parameter that uses system volumetric calculations based on high-fidelity modeling and mathematical approximations of the etched system. A robust field validation of that approach and near-wellbore diversion modeling was conducted to extend the application. Extensive laboratory and yard-scale testing data were utilized to realize the diversion processes. Fracture and perforation modeling coupled with fracture diagnostics was used to define system volumetrics, defined as the volume where the fluid needs to be diverted away from. Multimodal particulate pills were used based on a careful review of the size distribution and physical properties. Bottomhole reactions and post-fracturing production for multiple wells and 100 particulate pills were studied to see the effect of the β factor on diversion and production performance. A multiphysics near-wellbore diversion model was used for the first time to simulate the pill effect. Representative wells were selected for the validation study; these included vertical and horizontal wells and varying perforation cluster design, stages, and acid treatments. A complex problem was solved with reaction modeling coupled with near-wellbore diversion for the first time based on given lithology and pumped volumes to match the treatment and diversion differential pressures. Final active fractures and stimulation efficiency were computed through etched geometry. The results showed a range of etched fracture length from 86 to 109 ft and width of 0.05 to 0.08 in. A similar approach was used for perforation system analysis. Diversion pills from 2 to 15 per well were investigated with a 5- to 12-bbl particulate diversion pill range. Finally, the β factor was calculated for each case based on the diversion material and system volumetric ratio. The parameter was plotted against the average diversion pressure achieved and showed an R2 of 0.87. Based on the comprehensive theoretical, numerical modeling, and field-coupled findings, a β factor of 0.8 to 1.0 is recommended for optimum diversion and production performance. For multiple cases, stimulation efficiency and production performance have been enhanced up to 200%. From the field results, it is evident that the design of near-wellbore diversion needs to be strategic. The unique diversion framework provides the basis for such a well- and reservoir-specific strategy. Proper and scientific use of diversion material and modeling can lead to advances in overall project management by optimizing the cost–efficiency–quality project triangle. Digital advancements with digitized cores, fluid systems, and advanced modeling have significant potential for the engineered development of tight carbonates.
The design of fracture diversion in tight carbonates has been a challenging problem. Recently, a conceptual and theoretical workflow was presented using a β diversion design parameter that uses system volumetric calculations based on high-fidelity modeling and mathematical approximations of the etched system. A robust field validation of that approach and near-wellbore diversion modeling was conducted to extend the application. Extensive laboratory and yard-scale testing data were utilized to realize the diversion processes. Fracture and perforation modeling coupled with fracture diagnostics was used to define system volumetrics, defined as the volume where the fluid needs to be diverted away from. Multimodal particulate pills were used based on a careful review of the size distribution and physical properties. Bottomhole reactions and post-fracturing production for multiple wells and 100 particulate pills were studied to see the effect of the β factor on diversion and production performance. A multiphysics near-wellbore diversion model was used for the first time to simulate the pill effect. Representative wells were selected for the validation study; these included vertical and horizontal wells and varying perforation cluster design, stages, and acid treatments. A complex problem was solved with reaction modeling coupled with near-wellbore diversion for the first time based on given lithology and pumped volumes to match the treatment and diversion differential pressures. Final active fractures and stimulation efficiency were computed through etched geometry. The results showed a range of etched fracture length from 86 to 109 ft and width of 0.05 to 0.08 in. A similar approach was used for perforation system analysis. Diversion pills from 2 to 15 per well were investigated with a 5- to 12-bbl particulate diversion pill range. Finally, the β factor was calculated for each case based on the diversion material and system volumetric ratio. The parameter was plotted against the average diversion pressure achieved and showed an R2 of 0.87. Based on the comprehensive theoretical, numerical modeling, and field-coupled findings, a β factor of 0.8 to 1.0 is recommended for optimum diversion and production performance. For multiple cases, stimulation efficiency and production performance have been enhanced up to 200%. From the field results, it is evident that the design of near-wellbore diversion needs to be strategic. The unique diversion framework provides the basis for such a well- and reservoir-specific strategy. Proper and scientific use of diversion material and modeling can lead to advances in overall project management by optimizing the cost–efficiency–quality project triangle. Digital advancements with digitized cores, fluid systems, and advanced modeling have significant potential for the engineered development of tight carbonates.
Tight carbonate development is moving towards longer laterals requiring a higher number of fracturing stages to complete a given well. A higher stage count implies longer completion time and higher costs. Therefore, an engineered strategy using technology enablers is indispensable to reducing the number of stages while retaining the well performance objective. A 6,250-ft cemented lateral initially planned with 13 fracturing stages was analyzed for lithology and reservoir development to revise the perforation strategy to complete with more clusters per stage and reduced the number of stages to 5 stages. Clusters were designed to be very narrow to effectively divert the fracture fluids using chemical diversion. For a successful stimulation evaluation, a novel pressure monitoring technique was used to analyze the fluid entry points from the water hammers. Pills of multimodal particulate near-wellbore diverters were used across the lateral to stimulate the perforated clusters in only five fracture stages effectively. The multimodal particle distribution model allows for bridging and then creating an impermeable flow barrier to ensure diversion. Effective diversion was seen through a pressure increase when diverter entered the formation. Correlations were analyzed for diversion pressure dependence on pill volume and injection rate to improve diversion. A new algorithm for nonintrusive diagnostics was also deployed. The algorithm combines advanced signal processing with a tube wave velocity model based on Bayesian statistics and has no additional operational footprint. The program allowed a timely interpretation to evaluate the fluid entry points based on the water hammer events. This evaluation was compared to the intuitive stimulation sequence based on the lithology to explain the results. The comprehensive analysis demonstrated the lateral was stimulated effectively. Finally, the production performance was compared with two offset horizontal wells intersecting the same carbonate sublayer. Offset 1 was a cemented lateral completed with 12 stages, and offset 2 was an openhole packer and sleeve lateral completed with 7 stages. Analysis of the post-fracturing absolute production enhancement showed 11 to 15% improvement and production index (PI) improvement was 40 to 63% when normalized by stage count. The paper presents a rare and unique strategic integration of multiple technologies. This success paves the way for similar future developments to enhance operational efficiency and allow significant cost savings.
With the aid of a multiphysics simulator, we recently presented a novel utilization of a degradable fluid loss additive (DFLA) as a fracture geometry additive to reduce the pad volume while achieving the same geometry. Here we extend the advanced slurry flow modeling with production simulation to propose the optimum design strategy for fracturing, which may challenge current treatment design conventions. A novel workflow was developed with four coupled working blocks of laboratory, slurry flow modeling, production analysis, and machine learning. High-fidelity simulations were conducted with planar 3D geomechanics coupled with high-resolution material transport. Materials presence was defined in each grid cell as the mixture of proppant, polymer, and fluid loss additive (FLA) with given volume fractions. Fracture conductivity distribution was calculated using laboratory correlations for fracture damage of each material combination. The results were then transferred to a fracture productivity calculator to analyze the impact of polymer and FLA on post-fracturing productivity index (PI). First, a regression model was built with 32 multiphysics model outputs to create an equivalency for pad volume with and without FLA, which varied from 42% to 57% for different leakoff scenarios. Second, the laboratory results showed a logarithmic dependence of proppant pack conductivity on the FLA mass with almost 80% loss at an FLA/proppant ratio of 0.01. Consequently, three pump schedule categories of baseline (no FLA), FLA, and DFLA were used with multiple treatment sizes based on common field experience in each category. Pad volume design was based on the regression results, and the conductivity calculations were based on experiments. It was observed that for a smaller treatment size, lower FLA mass is required, and the loss of conductivity was negligible; hence, excess polymer caused 15% lower PI only. For larger treatments covering net pay thicknesses, the FLA and polymer damage together can decrease production up to 50%, and hence DFLA is the optimum option showing the maximum production potential. Additionally, we investigated the effect of real field ranges of reservoir permeability, reservoir pressure, and flowing bottomhole pressure for each of the above designs to present a flowchart specific to the reservoir conditions. The new digital framework proposes solutions to the limitations of current methodology. The multiphysics fracture and productivity calculator reveals the underutilized potential of degradable chemistry in fracturing treatments with minimal investment. We demonstrate that computationally coupled models enable swift, accurate, and engineered decision-making for optimum asset development.
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