Given the expansion of the economy and the rise in electricity demand, it is imperative to ensure the safe operation of the power system. Zinc oxide (ZnO) surge arresters play a crucial role in preventing overvoltage that can potentially harm the grid. The study presents an innovative
non-destructive assessment approach for evaluating the working condition of ZnO surge arresters based on time-domain dielectric characteristics, aiming to guarantee their safe functioning within the power grid. The proposed technique provides a platform for conducting aging experiments updates
the procedure for preparing piezoresistors in ZnO surge arresters and examines their performance. Furthermore, a test bed was utilized to investigate polarization/depolarization currents. The findings revealed that the pressure-sensitive voltage exhibited a minimum value of 693.09 U1mA
·cm2 using the traditional solid-phase approach while employing the chemical precipitation method with a 2:1 alcohol-to-water volume ratio resulted in a maximum value of 1028.41 U1mA ·cm2. Under the traditional solid-phase method, the voltage
gradient varied from 411.04 V·mm−1 to 585.12 V·mm−1 when using the chemical precipitation method with an alcohol-to-water volume ratio of 2:1 V ·mm−1. The condition of ZnO surge arresters can be evaluated non-destructively
by the polarization/depolarisation charge differential, which increases with the average service life. In conclusion, this study provides methodological criteria for assessing ZnO surge arrester conditions to ensure safe operation of power grids.