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The objective of this paper is to present well control challenges, and results of utilizing wellbore dynamic simulation to achieve safer formation tester (FT) sampling and deep transient tests (DTT) operations. Insight will be provided based on the first implementation in a Southeast-Asia offshore well, with focus on pre-job simulation that is validated with measured data to help improve understanding of gas/hydrocarbon interaction with wellbore mud during and after FT pump-out operations. FT involves obtaining formation pressure, pressure transients, and downhole fluid samples, and the latest DTT technology enables larger gas/hydrocarbon volumes to be pumped into the wellbore which requires a comprehensive understanding of the processes involved. Wellbore dynamics accurately predicts the interactions between downhole pumped hydrocarbon and drilling fluid using a dynamic multiphase flow simulator. For the sampling operation, a maximum allowable downhole gas volume is evaluated prior to operation and simulations are compared to surface gas observation obtained during a wiper trip (mud circulation). During DTT operations, pumped formation fluids are routed to a circulating sub, where they are mixed with circulated mud and the mixed fluids are simultaneously carried to surface. Downhole wellbore pressure measurements are sent to a real time cloud-based dashboard and compared with simulations. The ability to weigh measurements against simulations creates a comprehensive understanding of well control scenarios and provides a much safer execution of FT operations than conventional methods. For wireline FT operation, post job comparison showed that the simulation matched well with surface observations during the wiper trip. The simulator accurately predicted the surface free gas arrival compared to mud-gas logging measurements, which confirmed that gas stayed dissolved in the Synthetic Based Mud (SBM) downhole without migrating upwards. For DTT, wellbore pressure measurements were sent in real time to a cloud-based dashboard and are compared to simulations and simulations could be quickly re-run to account for changes in observed formation fluid, downhole flowrates or mud circulation rates. The FT and DTT operations were conducted successfully and safely and in both cases the measured data agreed well with the simulations. With the accurate wellbore dynamics simulator, changes in drilling fluid design, circulating rates, hydrocarbon composition, downhole pump rates, and pump duration for various FT design sequences are quantified, and the downhole well pressure, free-gas distribution along the well geometry, and gas rates on surface can be predicted. This insight provides more flexibility and understanding to plan advanced FT operations and enables larger volumes of hydrocarbon to be pumped downhole. Furthermore, adopting an advanced pressure transient testing method like DTT also aligns with the industrial effort of reducing carbon dioxide emission footprint.
The objective of this paper is to present well control challenges, and results of utilizing wellbore dynamic simulation to achieve safer formation tester (FT) sampling and deep transient tests (DTT) operations. Insight will be provided based on the first implementation in a Southeast-Asia offshore well, with focus on pre-job simulation that is validated with measured data to help improve understanding of gas/hydrocarbon interaction with wellbore mud during and after FT pump-out operations. FT involves obtaining formation pressure, pressure transients, and downhole fluid samples, and the latest DTT technology enables larger gas/hydrocarbon volumes to be pumped into the wellbore which requires a comprehensive understanding of the processes involved. Wellbore dynamics accurately predicts the interactions between downhole pumped hydrocarbon and drilling fluid using a dynamic multiphase flow simulator. For the sampling operation, a maximum allowable downhole gas volume is evaluated prior to operation and simulations are compared to surface gas observation obtained during a wiper trip (mud circulation). During DTT operations, pumped formation fluids are routed to a circulating sub, where they are mixed with circulated mud and the mixed fluids are simultaneously carried to surface. Downhole wellbore pressure measurements are sent to a real time cloud-based dashboard and compared with simulations. The ability to weigh measurements against simulations creates a comprehensive understanding of well control scenarios and provides a much safer execution of FT operations than conventional methods. For wireline FT operation, post job comparison showed that the simulation matched well with surface observations during the wiper trip. The simulator accurately predicted the surface free gas arrival compared to mud-gas logging measurements, which confirmed that gas stayed dissolved in the Synthetic Based Mud (SBM) downhole without migrating upwards. For DTT, wellbore pressure measurements were sent in real time to a cloud-based dashboard and are compared to simulations and simulations could be quickly re-run to account for changes in observed formation fluid, downhole flowrates or mud circulation rates. The FT and DTT operations were conducted successfully and safely and in both cases the measured data agreed well with the simulations. With the accurate wellbore dynamics simulator, changes in drilling fluid design, circulating rates, hydrocarbon composition, downhole pump rates, and pump duration for various FT design sequences are quantified, and the downhole well pressure, free-gas distribution along the well geometry, and gas rates on surface can be predicted. This insight provides more flexibility and understanding to plan advanced FT operations and enables larger volumes of hydrocarbon to be pumped downhole. Furthermore, adopting an advanced pressure transient testing method like DTT also aligns with the industrial effort of reducing carbon dioxide emission footprint.
The objective of this paper is to address the challenges related to well control and highlight the successful implementation of deep transient tests (DTT) operations in an offshore well located in Southeast Asia that was carried out by PETRONAS with the help of a dynamic well control simulation platform. The paper aims to provide insights into the pre-job simulation process, which ensured a safer operation from a well control perspective. Additionally, a comparison between simulated and actual sensor measurements during the DTT operation will be presented. The latest DTT technology enables a higher volume of gas or hydrocarbon to be pumped into wellbore compared to formation tester (FT) operation. During the DTT operation, the pumped formation fluids are mixed with mud that is pumped from surface through a circulation sub into the annulus, and the mixture of fluids is then circulated out from annulus simultaneously to the surface during the drawdown period. To ensure well control safety, it is crucial to have a comprehensive understanding of the processes involved. Therefore, a dynamic multiphase flow simulator that takes into account the interactions between downhole pumped hydrocarbon and drilling fluids is important to better simulate the pressure downhole throughout the DTT operation. In this case study, simulations were conducted prior to the job execution, considering several sensitivities, to ensure that the operation stayed within a safe operating mud weight window while meeting the surface gas handling limits. During DTT execution, real time downhole measurements were sent to a cloud-based platform, where they were plotted on a graph alongside the simulation data for monitoring purposes. Any changes in observed formation fluid, downhole flow rates and mud circulation rates during the DTT operation were quickly reflected in the simulation, this enabled effective communication between the PETRONAS project and execution teams ensuring a safe well control condition throughout the operation. As a result, the DTT operation was conducted successfully and safely, with the measured data aligning well with the simulations. The accurate wellbore dynamics simulator allowed for quantification of changes in drilling fluid design, circulating rates, hydrocarbon composition, downhole pump rates, and pump duration for various formation testing design sequences. It also facilitated predictions of downhole well pressure, free-gas distribution along the well geometry, and gas rate on the surface. This valuable insight provides PETRONAS with more flexibility in understanding and planning advanced FT operations, while enabling larger volumes of hydrocarbons to be pumped downhole. Furthermore, adopting an advanced pressure transient testing method like DTT is in line with both industry and PETRONAS's efforts to reduce carbon dioxide emissions.
Wellbore dynamics is one of the key factors in reservoir testing, acting as a bridge between the reservoir and surface measurements. The objective of this research is to address the challenges encountered in well control and highlight the outcomes of employing wellbore dynamic simulation to enhance the safety of formation tester (FT) sampling and deep transient tests (DTT) conducted in wells, with a special emphasis on pre-job simulations multi-parameter sensitivity analysis. This effort is geared towards advancing our comprehension of the interaction between hydrocarbons and wellbore mud during and following FT pump-out operations. The most recent advancement in DTT technology allows for the pumping of a larger volume of hydrocarbons into the wellbore, when compared to the operation of a conventional formation tester. While conducting DTT, formation fluids pumped from the well are mixed with drilling mud from the surface through a circulation sub into the annulus. This mixture of fluids is then circulated out from the annulus to the surface during the flowing period. It is imperative to possess a thorough comprehension of these procedures to ensure well control safety. Consequently, the utilization of a dynamic multiphase flow simulator that considers the interactions between downhole pumped hydrocarbons and drilling fluids becomes crucial to enhance the accuracy of pressure simulations during the DTT operation. Given the paramount importance of safety in oil and gas operations, a cloud-based wellbore dynamics simulator enables precise quantification of drilling fluid adjustments, circulation rates, hydrocarbon composition, downhole pump rates, well depth, hole diameter, overbalance pressure, and pump duration for various FT design sequences. This allows for accurate forecasting of downhole well pressure and the distribution of free gas throughout the well, adjusting these parameters as needed. Subsequently, we will explore scenarios with kick potential and risk mitigation strategies. This paper showcases a total of 15 case studies (different hydrocarbon types and overbalance scenarios), where cloud-based wellbore fluid simulations were performed for different flow rate scenarios, and to predict the potential well control situations. A special emphasis was given to the near critical hydrocarbon fluids such as condensate, volatile oil, and wet gas.
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