The surface of reactive nano-silica coated with a silage coupling agent containing the epoxy group (denoted as E-SiO 2 ) and dimer fatty acids (DFA) were allowed to participate in the in-situ polycondensation reaction of unsaturated polyester resin (UPR), thus obtaining E-SiO 2 /DFA/UPR hybrid material. Fourier transform infrared spectrometer, scanning electron microscope, and X-ray energy dispersive spectrometer were used to analyze the structure of the material, morphology of tensile section, and the element composition of the section. It was found that E-SiO 2 grafted onto the DFA/UPR backbone by chemical bonds, and the material exhibited ductile fracture with Si element on the fracture surface. Thermogravimetric analysis, differential scanning calorimetry, stress-strain test, tensile test, bending test, hardness test, and water resistance test, the influence of the content of E-SiO 2 on the thermal stability, mechanical properties, and water resistance of the materials was studied. The resultsshow that E-SiO 2 has a good reinforcing and toughening effect for the in-situ polymerized E-SiO 2 /DFA/UPR composite due to the chemical reaction between the epoxy group of E-SiO 2 and the hydroxyl group (carboxyl group) of DFA/UPR. A heterogeneous network structure was formed in the cured E-SiO 2 /DFA/UPR composites. The mechanical properties and thermal properties of E-SiO 2 nanocomposites were improved. When 0.8 wt% E-SiO 2 was added, the tensile strength, Young's modulus, flexural strength, flexural stress, elongation at break, and Shore A hardness