Textile-based
electronics hold great promise because they can endow
wearable devices with soft and comfortable characteristics. However,
the inherent porosity and fluffiness of fabrics result in high surface
roughness, which presents great challenges in the manufacture of high-performance
fabric electrodes. In this work, we propose a thermal transfer printing
method to address the above challenges, in which electrodes or circuits
of silver flake/thermoplastic polyurethane (TPU) composites are prefabricated
on a release film by coating and laser engraving and then laminated
by hot-pressing to a variety of fabrics and textiles. This universal
and scalable production technique enables fabric electrodes to be
made without compromising the original wearability, washability, and
stretchability of textiles. The prepared fabric electrodes exhibit
high conductivity (5.48 × 104 S/cm), high adhesion
(≥1750 N/m), good abrasion/washing resistance, high patterning
resolution (∼40 μm), and good electromechanical performance
up to 50% strain. To demonstrate the potential applications, we developed
textile-based radio frequency identification (RFID) tags for remote
identification and a large-sized heater for wearable thermotherapy.
More importantly, the solvent-free thermal transfer printing technology
developed in this paper enables people to DIY interesting flexible
electronics on clothes with daily tools, which can promote the commercial
application of smart textile-based electronics.