Background
Hydroxyl acid is an important platform chemical that covers many industrial applications due to dual functional modules. At present, the traditional technology for hydroxyl acid production mainly adopts the petroleum route with benzene, cyclohexane and butadiene and other non-renewable resources as raw materials which violates the law of green chemistry development. Conversely, it is well-known that biotechnology and bioengineering techniques possess several advantages over chemical methods, such as moderate reaction conditions, high chemoselectivity, and are environmental-friendly. However, there still exist some major obstacles for the industrial application of biotechnology as compared with chemical engineering. The critical issue in the competitiveness between bioengineering and chemical engineering is products titer and volume productivity. Therefore, based on the importance of hydroxyl acids in many fields, exploring a clean, environmentally friendly, efficient and practical production technology for the hydroxyl acids preparation is the core purpose of this study.
Results
To obtain high-purity hydroxyl acid, a microbiological regulation employing Gluconobacter oxydans for its bioproduction was constructed. We achieved a critical point of chain length, determining the end-products. G. oxydans catalyzed diols with chain length ≤ 4, forming hydroxyl acids, and converting 1,5-pentanediol and 1,6-hexanediol to diacids. Based on this principle, we successfully synthesized 75.3 g/L glycolic acid, 83.2 g/L 3-hydroxypropionic acid, and 94.3 g/L 4-hydroxybutyric acid within 48 h. Furthermore, we directionally controlled the products of C5/C6 diols by adjusting pH, resulting in 102.3 g/L 5‑hydroxyvaleric acid and 48.8 g/L 6-hydroxycaproic acid instead of diacids. Combined with pH regulation and cell-recycling, we prepared 271.4 g 5‑hydroxyvaleric acid and 129.4 g 6-hydroxycaproic acid in 6 rounds.
Conclusion
In this study, a green scheme of employing G. oxydans as biocatalyst for superior-quality hydroxyl acids (C2-C6) production is raised up. The proposed strategy commendably demonstrated a novel technology with simple pH regulation for high-value production of hydroxyl acids via green bioprocess developments.