Abstract-A physical model of a nonlinear subprocess in a continuous paper pulp digester is discussed and simplified. Model approximation is carried out in order to produce a simple linear model to be used for unknown parameter estimation of the physical model. The Taylor series expansion and the orthogonal collocation method are applied for the model linearization and model lumping, respectively. The reduced model is expressed as a standard state space form. The model parameters are estimated in the least squares sense, and the parameters retain their own physical meanings. The results of the parameter estimation are discussed and the model is verified using validation data.
I. INTRODUCTIONProcess models play a more and more important role in the development of control technology. Modelling of a continuous paper pulp digester is a troublesome task due to a complex mixture of chemical reactions and transport phenomena within the process. System identification is a good alternative to model a complex process, for example, a digester. Comparing with black-box models, the parameters in a physical model bear certain physical meanings, which can be very useful in the diagnostic procedure or the controller design. The current study aims to deliver a simple linear model for a distributed parameter nonlinear process. For this process a complex nonlinear physical model is already available, and there exist unknown parameters in the physical model. The unknown parameters can be identified based on the simple linear model that is an approximation of the complex physical model, and the parameter estimates retain their own physical meanings. A subprocess in a continuous paper pulp digester is selected as an application example. In the next section, a physical digester model is simplified for the selected subprocess. Then the model is linearized and lumped. In Section 3, a software tool developed for the parameter estimation is applied and the parameter estimation results are analyzed. Model validation is discussed in Section 4. Section 5 gives conclusions.