The Hanford Site has 149 single-shell tanks (SSTs) and 28 double-shell tanks (DSTs) containing radioactive wastes that are complex mixes of radioactive and chemical products. Some of these wastes are known to generate mixtures of flammable gases, including hydrogen, nitrous oxide, and ammonia. Nineteen of these SSTs and six of the DSTs have been placed on the Flammable Gas Watch List because they are known or suspected, in all but one case, to retain these flammable gases. Because these gases are flammable, their retention and episodic release pose a number of safety concerns. Understanding the physical mechanisms and waste properties that contribute to the retention and release of these gases will help to resolve the Flammable Gas Safety Issue.The strength of the waste plays a central role in the' mechanisms of both bubble retention and bubble release. While recent in-situ measurements from the ball rheometer have provided results for five of the DSTs, waste strength measurements are typically not available for any of the SSTs or for the DSTs that have not been characterized with the ball rheometer.The overall purpose of this study is to develop a method to obtain strength estimates for actual wastes from observations of the wastes' behavior during extrusion from core samplers. The first objective of the study was to quantify waste behavior during horizontal extrusion by documenting the extrusion behavior of simulants with known strengths; the second was to estimate the strength of actual waste based on these simulant standards.Results showed a reproducible extrusion behavior for bentonite clay and kaolin/Ludox" simulants over strengths ranging from 30 to 6,500 Pa. The extrusion behavior changed distinctively with variations in strength, forming the basis for creating visual standards. The extrusion behavior was documented with both video recordings and still images. Based on these visual standards, strength estimates were made for wastes from DSTs 241-SY-103, 241-AW-101, and 241-AN-103 and SST 241-S-102. These strength estimates were compared to available intank ball rheometer data and laboratory data, and the estimates from horizontal extrusions generally agreed within a factor of two with the ball rheometer data, which is acceptable accuracy for use in bubble retention models.iii Acknowledgments A number of staff at the Hanford Site have contributed to success of this project, and the authors would like to thank these individuals for their important contributions. Scot Rassat assisted with the simulant preparation and apparatus assembly. Mike Powell provided information on the earlier work on horizontal extrusion behavior, and this project evolved from a series of early conversations with Mike. In addition, Mike has been instrumental in developing and characterizing both the bentonite clay and kaolin/Ludox simulants used in this study. Bertrand Griffin II and Ray Akita of Hanford's 222-S hot cell facility were very helpful over the past two years in making available the video recordings of the core extrus...