The process intensification (PI)
can significantly improve energy
and process efficiency by enhancing mixing, mass, and heat transfer
as well as driving forces. There are several benefits of such improvements,
which include energy and cost savings, enhanced safety, smaller reactor
size, less waste generation, and higher product quality. This review
article focuses on the PI, discussion about its dimensions and structure,
what it involves, and recent developments in PI which can be achieved
using the technique of cavitation. Recommendations for optimum operating
parameters needed for process intensification using cavitation phenomena
which has been reported in the literature have been presented along
with some of our own work in the area. Some experimental case studies
have been presented which highlight the degree of intensification
achieved when cavitation is used for different physicochemical transformations.
These physicochemical transformations include crystallization, emulsification,
extraction, wastewater treatment, depolymerization, and water disinfection.