Gas-powder flow in blast furnace with different shapes of cohesive zone

Dong, Xiaohu; Pinson, David; Zhang, S.J.; Yu, Aibing; Zulli, Paul

doi:10.1016/j.apm.2006.03.004

Cited by 41 publications

(21 citation statements)

References 19 publications

Supporting

Mentioning

Contrasting

Unclassified

Order By: Relevance

“…17) It was found that the Re p values varied from 0.4 to 500 for the gas velocities of 0.3-9.6 m/s and particle size in the range 21 < d p ≤752 μm. Therefore, the value of C D = 10/(Re p 1/2 ) was used in Eq.…”

Section: Characterization Of Dust After Wear Trialsmentioning

confidence: 99%

Evaluation of Dust Generation during Mechanical Wear of Iron Ore Pellets

2016

View full text Add to dashboard Cite

Section: Characterization Of Dust After Wear Trialsmentioning

confidence: 99%

Evaluation of Dust Generation during Mechanical Wear of Iron Ore Pellets

2016

View full text Add to dashboard Cite

“…[1] For a layered CZ treatment, the CZ is numerically modeled as a region comprising impermeable or low-permeability iron-bearing material layers and highly permeable coke layers. [25][26][27][28][29][30] The existence of this layered structure makes modeling more difficult. For example, to treat liquid flow in the layered CZ, the so-called force balance model [18,31,32] had to be modified to allow the liquid to traverse the impermeable cohesive layers.…”

Section: An Ironmaking Blast Furnace (Bf) Is a Multiphasementioning

confidence: 99%

Modeling of Blast Furnace with Layered Cohesive Zone

Dong

Chew³

et al. 2010

Metall Mater Trans B

Self Cite

124

View full text Add to dashboard Cite

An ironmaking blast furnace (BF) is a moving bed reactor involving counter-, co-, and crosscurrent flows of gas, powder, liquids, and solids, coupled with heat exchange and chemical reactions. The behavior of multiple phases directly affects the stability and productivity of the furnace. In the present study, a mathematical model is proposed to describe the behavior of fluid flow, heat and mass transfer, as well as chemical reactions in a BF, in which gas, solid, and liquid phases affect each other through interaction forces, and their flows are competing for the space available. Process variables that characterize the internal furnace state, such as reduction degree, reducing gas and burden concentrations, as well as gas and condensed phase temperatures, have been described quantitatively. In particular, different treatments of the cohesive zone (CZ), i.e., layered, isotropic, and anisotropic nonlayered, are discussed, and their influence on simulation results is compared. The results show that predicted fluid flow and thermochemical phenomena within and around the CZ and in the lower part of the BF are different for different treatments. The layered CZ treatment corresponds to the layered charging of burden and naturally can predict the CZ as a gas distributor and liquid generator.

show abstract

“…11. 114) A powder accumulation region can also be identified in the lower part of the BF. For different CZ shapes, the powder distribution shows significant differences.…”

Section: Model Findingsmentioning

confidence: 94%

Modelling of Multiphase Flow in a Blast Furnace: Recent Developments and Future Work

et al. 2007

View full text Add to dashboard Cite

An ironmaking blast furnace is a complex multiphase flow reactor involving gas, powder, liquid and solid phases. Understanding the flow behaviour of these phases is of paramount importance to the control and optimization of the process. Mathematical modelling, often coupled with physical modelling, plays an important role in this development. Yagi 1) gave a comprehensive review of the early studies in this area in 1993. Significant progress has since been made, partially driven by the needs in research but mainly as a result of the rapid development of computer and computational technologies. This paper reviews these developments, covering the formulation, validation and application of mathematical models for gas-solid, gas-liquid, gas-powder and multiphase flows. The need for further developments is also discussed.KEY WORDS: ironmaking; blast furnace; multiphase flow; two fluid model; discrete element method. Review development. Mathematical ModellingGenerally speaking, the existing approaches to modelling the multiphase flow in a BF can be classified into two categories: continuum approach at a macroscopic level and discrete approach at a microscopic level. In the continuum approach, phases are generally considered as fully interpenetrating continuum media and described by separate conservation equations with appropriate constitutive relations and interaction terms representing the coupling between phases. The general governing equations are based on the so-called two fluid model (TFM), originally developed for gas-particle flow, [29][30][31] given by:Conservation The so-called Model A and Model B result from the treatment of the fluid pressure. For example, for gas-solid flow, Model A assumes the pressure is shared between the two phases, while in Model B, the pressure is attributed to gas phase only. 31) Model A formulation has been widely used in multiphase modelling, especially in process metallurgy. Model B formulation was recently used in the so called combined continuum and discrete method for coupled flow of continuum fluid and discrete particles. 32) The continuum approach is suitable for process modelling and applied research because of its computational convenience and efficiency. Indeed, most of the BF modelling is based on this approach. However, its effective use heavily depends on constitutive or closure relations and the momentum exchange between phases. For Newtonian fluids (gas and liquid here), these relations can be readily determined. For non-Newtonian fluids such as solids and powder, general theories are not yet available. In the past, various theories have been devised for different flow regimes (three flow regimes have been identified: quasi-static regime, rapid flow regime and a transitional regime that lies inbetween). For example, models have been proposed to derive the constitutive equations for the rate-independent deformation of granular materials based on either the plasticity theory or the double shearing theory; the rapid flow of granular materials has been described by extend...

show abstract

Gas-powder flow in blast furnace with different shapes of cohesive zone

Cited by 41 publications

References 19 publications

Evaluation of Dust Generation during Mechanical Wear of Iron Ore Pellets

Evaluation of Dust Generation during Mechanical Wear of Iron Ore Pellets

Modeling of Blast Furnace with Layered Cohesive Zone

Modelling of Multiphase Flow in a Blast Furnace: Recent Developments and Future Work

Contact Info

Product

Resources

About