Abstract:The CuO-doped ZnO thick films were prepared by the screen printing technique. The CuO doped ZnO composite materials were obtained by mixing AR grade (99.9% pure) Zinc Oxide powder mechanochemically in acetone medium with various weight percentages of Copper Chloride (CulCl 2 .2H 2 O ) powder (1, 3, 5, 7 and 9wt.%). The prepared materials were sintered at 1,000 o C for 12 h in air ambience and ball milled to ensure sufficiently fine particle size. The films were characterized by different techniques with respect to their surface morphology and compositional property by means of SEM (scanning electron microscope) and EDXA (energy dispersive x-ray analysis). The surface morphology of the films was studied by SEM and it shows the films are porous in nature and petal-shaped grains of sizes varies from 220 nm to 250 nm were observed. The final composition of each film was determined by the EDXA analysis. The gas response of undoped ZnO and CuO doped ZnO films was studied for different gases such as CO, Cl 2 , NH 3 , Ethanol, H 2 S and LPG at operating temperature ranging from 50 o C to 400 o C. The 7wt.% CuO-doped ZnO film shows good response to H 2 S gas (100 ppm) at 250 o C.