This study is an engineering application of an optimum design approach using the discrete ele ment method (DEM) and a genetic algorithm (GA) which is one of the most commonly used evolu tionary computation algorithms. The threedimensional shapes of waste electrical and electronic equipment (WEEE) were directly applied in a DEM simulation. The DEMGA simulation was ap plied to design the tray set on a singleitem feeder for recycling WEEEs; as a result, we obtained the leftright asymmetrical tray shape. Moreover, unlike conventional symmetrical trays, the asymmetri cal shape induced complex side forces to prevent clogging and to untangle any clogs that had formed. We manufactured a zigzag type asymmetrical tray and examined its feeding performance. Finally, we confirmed that the asymmetrical tray was more effective to prevent the feeding stop when com pared to the symmetrical tray.