Geometric errors identification considering rigid-body motion constraint for rotary axis of multi-axis machine tool using a tracking interferometer

Deng, Ming; Li, Huimin; Xiang, Sitong; Liu, Puling; Feng, Xiaobing; Yang, Jing

doi:10.1016/j.ijmachtools.2020.103625

Cited by 53 publications

(16 citation statements)

References 31 publications

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“…The implementation of error compensation technology is an effective way besides design of machine tools to deal with deviations and accuracy degenerate that are caused by assembly, manufacturing and the operation of machine tool [7][8][9]. According to broad definition of error compensation technology, which consist of error modeling, error measurement and identification, and error compensation [10]. To improve the geometric accuracy of machine tool, the elimination strategies of geometric errors through kinematics modeling, measurement and identification should be given to precision machine tools.…”

Section: Introductionmentioning

confidence: 99%

“…Schwenke et al and Ibarali S reviewed measurement methodologies of multi-axis machine tool about identifying the value of geometric errors [30,31]. Based on these studies, geometric errors are characterized by these special measuring methods, such as laser interferometer measurement method [32,33], plane grating method [13], machine visual inspection method [34], artifact standard method [35], R-test measurement method [36], laser tracker measurement method [10,37], double ballbar (DBB) method [38], machining test method [39], and so on. However, some of these approaches are susceptible to range of measurement, such as DBB and plane grating method.…”

Section: Introductionmentioning

confidence: 99%

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All position-independent and position-dependent geometric error measurement and identification of the precision of a horizontal boring machine tool

Guo

Tang

et al. 2022

Int J Adv Manuf Technol

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 Geometric error is the main obstacle that affects the quasi-static accuracy of horizontal boring machine tool. To improve quasi-static performance, the error terms that all PIGEs and PDGEs must be measurement and identified precisely. This study proposes a novel methodology for measuring and identifying that the above two types of geometric errors based on DBB for rotary axis. The error terms of linear axis are identified from measurement model based on exponential product method and a preset measure trajectory, and the measure coordinate system be unified together with reference coordinate to lower the uncertainty of identification accuracy, and then Elastic Net method and improved weight function IGG3-LTS method are established to identify the PIGEs and PDGEs of rotary and linear axes respectively. This method has the advantage that measurement with built in-sensors method that synchronously without interfering with the running state of the machine tool, and neither the inaccuracy of reference-frame misalignment nor installation error of the measuring instrument affects the geometric error identification results of linear axis. , the other is all PIGEs and PDGEs particular to rotary axis of horizontal boring machine tool are determinated accurately. The measurement and identify strategy is demonstrated by experimental comparison on a four-axis precision horizontal boring machine tool, the minimum compensation rate of each precision index of test specimen is 40.0%, the average compensation rate is 52.7%, and the maximum compensation rate is 62.5%. under the actual condition of machine tool.

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Section: Introductionmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

All position-independent and position-dependent geometric error measurement and identification of the precision of a horizontal boring machine tool

Guo

Tang

et al. 2022

Int J Adv Manuf Technol

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“…As the foundation of modern manufacturing industry, the precision of CNC machine tool plays a vital role in the development of high-end manufacturing industry [1][2] . The errors of machine tools mainly include geometric errors generated during the assembly of machine tools, thermal errors caused by thermal expansion deformation of machine tool components, control error of numerical control system and deformation error of cutting force caused by cutting workpiece, etc [3][4][5] .…”

Section: Introductionmentioning

confidence: 99%

Thermal error prediction of machine tool spindle based on WOA-Elman network

Tian

Qiao

et al. 2022

International Conference on Intelligent and Human-Computer Interaction Technology (IHCIT 2022)

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“…Wang used laser tracker to identify rotation axis errors based on the idea of spatial sequence multiple points 4 . Deng considered rigid body motion constraints and used tracking interferometer measurements to effectively separate the rotational axis PDGE from the PIGE 5 . A ballbar is a commonly used instrument for measuring geometric errors, which can identify error terms from measurement data based on a kinematic model.…”

Section: Introductionmentioning

confidence: 99%

Ballbar based geometric error measurement and uncertainty analysis of rotary axis for five-axis machine

Sun

Xiang

et al. 2022

Third International Conference on Computer Science and Communication Technology (ICCSCT 2022)

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The ballbar is currently the most widely used instrument for identifying and measuring rotary axis geometric errors, but the measurement results are unreliable due to measurement defects. So the geometric error measurement and uncertainty evaluation method based on ballbar is proposed. Firstly, the radial, tangential and axial measurement are carried out with the ballbar, and the geometric errors are identified according to the eccentricity and deviation of the trajectory. Then, by clarifying the mechanism of uncertainty caused by the tool setting error, ballbar installation error and translational axis error, the evaluation model is established. Finally, this study uses the Monte Carlo method to analyze the measurement uncertainty. The results show that the tool setting error and translational axis error are the main sources of measurement uncertainty, and the measurement uncertainty of the angular positioning error is the largest, which is contributed by the sine and cosine terms in the error identification equation.

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Geometric errors identification considering rigid-body motion constraint for rotary axis of multi-axis machine tool using a tracking interferometer

Cited by 53 publications

References 31 publications

All position-independent and position-dependent geometric error measurement and identification of the precision of a horizontal boring machine tool

All position-independent and position-dependent geometric error measurement and identification of the precision of a horizontal boring machine tool

Thermal error prediction of machine tool spindle based on WOA-Elman network

Ballbar based geometric error measurement and uncertainty analysis of rotary axis for five-axis machine

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