Global Emissions of Perfluorocyclobutane (PFC-318, c-C<sub>4</sub>F<sub>8</sub>) Resulting from the Use of Hydrochlorofluorocarbon-22 (HCFC-22) Feedstock to Produce Polytetrafluoroethylene (PTFE) and related Fluorochemicals

Abstract

Abstract. Emissions of the potent greenhouse gas perfluorocyclobutane (c-C4F8, PFC-318, octafluorocyclobutane) into the global atmosphere inferred from atmospheric measurements have been increasing sharply since the early 2000s. We find that these inferred emissions are highly correlated with the production of hydrochlorofluorocarbon-22 (HCFC-22, CHClF2) for feedstock (FS) uses, because almost all HCFC-22 FS is pyrolyzed to produce (poly)tetrafluoroethylene ((P)TFE, Teflon) and hexafluoropropylene (HFP), a process in which c-C4F8 is a known by-product, causing a significant fraction of global c-C4F8 emissions. We find a global emission factor of ~0.003 kg c-C4F8 per kg of HCFC-22 FS pyrolyzed. Mitigation of these c-C4F8 emissions, e.g., through process optimization, abatement, or different manufacturing processes, such as electrochemical fluorination, could reduce the climate impact of this industry. While it has been shown that c-C4F8 emissions from developing countries dominate global emissions, more atmospheric measurements and/or detailed process statistics are needed to quantify country to facility level c-C4F8 emissions.