Background: Leprosy continues to be an important cause of physical disability in endemic countries such as Brazil. Knowledge of determinants of these events may lead to better control measures and provide , as targeted interventions may to mitigate their its impact on affected individuals. This study investigated such determinants factors among the most vulnerable portion of the Brazilian population.Methods: A large cohort was built from secondary data originated from a national registry of applicants to social benefit programs, spanning covering the period 2001- to 2015, and including over 114 million individuals. Data were linked to the Leprosy leprosy disease notification system utilizing data from 2007 until 2014. Descriptive and bivariate analyses lead to the a multivariate analysis using a multinomial logistic regression model with cluster-robust standard errors. Associations were reported as Odds Ratios with their respective 95% confidence intervalsResults: Among the original cohort members 21,565 new leprosy cases were identified between 2007-2014 were identified among the original cohort members from the study period. Most of the cases (63.1%) had grade zero disability. Grades 1 and 2 represented 21% and 6%, respectively. Factors associated with increasing odds of grades 1 and 2 disability were age over 15 years old (ORs 2,39 and 1,95 respectively), having less schooling (with a clear dose response effect), being a multibacillary patient (ORs 3,5 and 8,22). Protective factors for both grades were being female (ORs 0,81 and 0,61) and living in a high incidence municipality (ORs 0,85 and 0,65).Conclusions: The findings suggest that the developing of physical disabilities remain a public health problem which incresead the burden of leprosy, mainly for those with severe clinical features and worse socioeconomic condtions. Early diagnosis is paramount to decrease the incidence of leprosy-related disability and our study point to the need for strengthening control actions in non-endemic areas in Brazil, where cases may be missed when presented at early stages in disease. Both actions are needed, to benefit patients and to achieve the WHO goal in reducing physical disabilities among new cases of leprosy.Worse socioeconomic conditions might act as barriers to early diagnosis, which increases the risk of developing physical disabilities. Early diagnosis is paramount to decrease the incidence of leprosy-related disability, and our findings point to the need for strengthening these actions in non-endemic areas, where cases may be missed when presented at early stages in disease progression. In addition, data linkage proved to be useful in generating evidence for improving policy target at leprosy control in Brazil.