Developing
surfaces that realize lubrication and durable wear resistance
under high pressure has great implications in areas ranging from electromechanical
systems to advanced biomedical devices but has proven challenging.
Inspired by the zonal and transitional structure of articular cartilage,
we fabricate a hydrogel-elastomer hybrid surface, where the hydrogel
interpenetrates into the polymer elastomer substrate as a transitional
and bonding zone, that exhibits a low coefficient of friction and
wear resistance under a high load. First, we entrap benzophenone within
the surface of polymer substrates such as polydimethylsiloxane, polyvinylchloride,
and polyurethane. The hybrid surface is then achieved through initiating
polymerization of the acrylamide monomer on the polymer surface upon
ultraviolet irradiation. We observe an interpenetration area of the
hydrogel and the polymer substrate. The hybrid surface shows a low
coefficient of friction (∼0.05) under a very high load (over
100 atm contact pressure). It conserves the lubrication property over
100,000 cycles under a 10.9 MPa pressure and shows slight wear. This
work brings a new perspective on designing surfaces with a lubrication
property and wear resistance, showing broad applications.