The electromigration failure phenomena of plasma etched copper lines on glass substrates with a titanium tungsten or molybdenum capping layer were studied. The failure of the line showed as the abrupt increase of the line resistance, which corresponded to the drastic change of the temperature. The surface color of the copper line also changed in the failure process. For the uncapped copper line, the color change was due to the surface oxidation at the raised temperature. For the capped line, the color change was contributed by the additional copper component diffused from the bulk copper film due to the raise of the temperature, which enhanced voids formation and shortened the failure time. Under the same current density condition, the copper diffusion into the titanium tungsten capping layer was less serious than that into the molybdenum capping layer, which was the reason of the longer lifetime of the former lines. This research confirms that the capping layer material is critical to the lifetime of the copper line.