We investigated the surface orthogonal patterning and
bidirectional
self-assembly of binary hairy nanoparticles (NPs) constructed by uniformly
tethering a single NP with multiple V-shaped AB diblock copolymers
using Brownian dynamics simulations in a poor solvent. At low concentration,
the chain collapse and microphase separation of binary polymer brushes
can lead to the patterning of the NP surface into A- and B-type orthogonal
patches with various numbers of domains (valency), n = 1–6, that adopt spherical, linear, triangular, tetrahedral,
square pyramidal, and pentagonal pyramidal configurations. There is
a linear relationship between the valency and the average ratio of
NP diameter to the polymers’ unperturbed root-mean-square end-to-end
distance for the corresponding valency. The linear slope depends on
the grafting density and is independent of the interaction parameters
between polymers. At high concentration, the orthogonal patch NPs
serve as building blocks and exhibit directional attractions by overlapping
the same type of domains, resulting in self-assembly into a series
of fascinating architectures depending on the valency and polymer
length. Notably, the 2-valent orthogonal patch NPs have the bidirectional
bonding ability to form the two-dimensional (2D) square NP arrays
by two distinct pathways. Simultaneously patching A and B blocks enables
the one-step formation of 2D square arrays via bidirectional growth,
whereas step-by-step patching causes the directional formation of
1D chains followed by 2D square arrays. Moreover, the gap between
NPs in the 2D square arrays is related to the polymer length but independent
of the NP diameter. These 2D square NP arrays are of significant value
in practical applications such as integrated circuit manufacturing
and nanotechnology.