Green Energy Management in Manufacturing Based on Demand Prediction by Artificial Intelligence—A Review

Abstract

Energy efficiency in production systems and processes is a key global research topic, especially in light of the Green Deal, Industry 4.0/5.0 paradigms, and rising energy prices. Research on improving the energy efficiency of production based on artificial intelligence (AI) analysis brings promising solutions, and the digital transformation of industry towards green energy is slowly becoming a reality. New production planning rules, the optimization of the use of the Industrial Internet of Things (IIoT), industrial cyber-physical systems (ICPSs), and the effective use of production data and their optimization with AI bring further opportunities for sustainable, energy-efficient production. The aim of this study is to systematically evaluate and quantify the research results, trends, and research impact on energy management in production based on AI-based demand forecasting. The value of the research includes the broader use of AI which will reduce the impact of the observed environmental and economic problems in the areas of reducing energy consumption, forecasting accuracy, and production efficiency. In addition, the demand for Green AI technologies in creating sustainable solutions, reducing the impact of AI on the environment, and improving the accuracy of forecasts, including in the area of optimization of electricity storage, will increase. A key emerging research trend in green energy management in manufacturing is the use of AI-based demand forecasting to optimize energy consumption, reduce waste, and increase sustainability. An innovative perspective that leverages AI’s ability to accurately forecast energy demand allows manufacturers to align energy consumption with production schedules, minimizing excess energy consumption and emissions. Advanced machine learning (ML) algorithms can integrate real-time data from various sources, such as weather patterns and market demand, to improve forecast accuracy. This supports both sustainability and economic efficiency. In addition, AI-based demand forecasting can enable more dynamic and responsive energy management systems, paving the way for smarter, more resilient manufacturing processes. The paper’s contribution goes beyond mere description, making analyses, comparisons, and generalizations based on the leading current literature, logical conclusions from the state-of-the-art, and the authors’ knowledge and experience in renewable energy, AI, and mechatronics.