Ground Test Demonstrator Engine Boost Turbopumps Design and Development

The work is devoted to the investigation of possible ways to increase the efficiency of reusable orbital transfer vehicle (R-OTV) by using a multi-criteria optimization procedure of liquid rocket propulsion system (LRPS) design parameters. The “Federation” spacecraft is considered as an example payload of R-OTV for orbital transfer mathematical modeling, due to its known initial mass of 16,500 kg and other design parameters. Payload mass and specific cost of payload transfer are chosen as optimality criteria. Multiple tasks are solved during the work: mathematical model and corresponding software for determining the optimal design parameters of R-OTV LRPS by mass and cost criteria are developed, R-OTV and LRPS calculation and optimization are conducted, the technical appearance of LRPS is designed. Mathematical modeling is used to solve the presented problem. A developed mathematical model has a modular structure, in particular, it has modules for liquid rocket engine (LRE) mass calculating, OTV (Orbital Transfer Vehicle) mass calculating module, payload mass, design cost and manufacturing cost calculating modules for LRE and OTV and module for calculating the specific cost of payload transfer to target orbit. The intermediate result is used by LRPS project parameters design optimization module, then by technical appearance design module and LRPS units design module. Multiple calculations are conducted with a developed mathematical model. Verification of the model is carried out by developing the technical appearance of real OTVLRPS. Several variants of LRPS for spacecraft “Federation” type OTV are designed for low lunar orbit, OTV parameters are compared with optimized LRPS and with existing LRPS.

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Automatic Unloading Liquid Rocket Engine Fuel Feed System Booster Pump Radial Thrust Bearings from Axial Force

Timushev

Frolov

2021

PoHEI.MB

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Increasing the suction capacity, efficiency and energy parameters of high-speed pumps is an important task in the development of power systems in the aerospace industry, as well as in their application in energy and oil production. With improved cavitation properties, the pumps can operate at a higher shaft speed, and at its given value - with lower cavitation reserves, i.e. at a reduced inlet pressure. When the shaft speed increases, the pump weight and overall dimensions decrease. To increase the anti-cavitation qualities of pumps in the power system, auxiliary (booster) pumping units are used, creating the pressure necessary for the cavitation-free operation of high-pressure and high-speed main pumps of the engine fuel supply system. In accordance with its purpose, the booster pump must provide the required supply pressure of the specified flow rate at the lowest possible liquid pressure at the inlet. At the same time, the efficiency of the booster pump unit should be maximum, and the overall dimensions and weight should be minimal. The last two characteristics predetermine the maximum possible number of revolutions of the pump shaft. Ensuring the operability of the ball-bearing supports of the fuel supply units is one of the most important and complex tasks in the development of modern and promising liquid rocket engines (LRE), especially reusable ones. This task has always been one of the priorities in the fine-tuning the fuel feed units of such engines. The article proposes a method for calculating and controlling the unloading liquid rocket engine booster pump radial thrust bearings from axial force. The method can be applied in the entire range of liquid rocket engine calculations. The further development of this work will be mathematical modeling of the operation of the booster pump automatic axial force unloading.

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Ground Test Demonstrator Engine Boost Turbopumps Design and Development

Cited by 3 publications

References 1 publication

Mathematical modeling of nonequilibrium combustion processes in a liquid rocket engine

Mathematical modeling of nonequilibrium combustion processes in a liquid rocket engine

Optimization of Liquid Rocket propulsion system for Reusable Orbital Transfer Vehicle

Automatic Unloading Liquid Rocket Engine Fuel Feed System Booster Pump Radial Thrust Bearings from Axial Force

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