A resonant
microcantilever sensor is fabricated from a zinc oxide
(ZnO) thin film, which serves as both the structural and sensing layers.
An open-air spatial atomic layer deposition technique is used to deposit
the ZnO layer to achieve a ∼200 nm thickness, an order of magnitude
lower than the thicknesses of conventional microcantilever sensors.
The reduction in the number of layers, in the cantilever dimensions,
and its overall lower mass lead to an ultrahigh sensitivity, demonstrated
by detection of low humidity levels. A maximum sensitivity of 23649
ppm/% RH at 5.8% RH is observed, which is several orders of magnitude
larger than those reported for other resonant humidity sensors. Furthermore,
the ZnO cantilever sensor is self-actuated in air, an advantageous
detection mode that enables simpler and lower-power-consumption sensors.