A theoretical study was carried out for the analysis of the high pressure polyethylene tubular reactor with axial mixing (TRAM). In the study, the Contraction Mapping Theorem in the square-integrable function space Lz[O, 11 was first used to derive a uniqueness criterion for the existence of the steady state solution of the polyethylene TRAM. Then, an algorithm was derived which enabled us to compute the profiles of reactor temperature and concentration. Details of reactor performance were investigated in terms of the reactor operating and design variables: heat transfer coefficient, feed temperature and concentration, axial mixing, the length of reactor, and the distribution of preheating and cooling zones of the reactor. Also investigated in this study was the product quality in terms of the number-average molecular weight and molecular weight distribution as affected by change in reactor operating conditions and by the chain transfer reactions. The free-radical polymerization of ethylene at high pressure is a reaction of broad commercial and theoretical interest. In commercial practice, the high pressure process is undertaken in both autoclaves and tubular reactors. Earlier efforts in analyzing the steady state solutions of the high pressure polyethylene system have been directed either to the continuous stirred-tank reactor or to the ideal case of the tubular reactor, namely the plug flow reactor (Goldstein and Hwa, 1966;Hoftyzer and Zwietering, 1961;Volter, 1963). However, in the commercial operation of high pressure polyethylene tubular reactors, consideration of axial mixing is of practical importance. This is because a flow control valve located near the reactor exit is used to give periodic pulsation to prevent the rapid buildup of polymer scale on the reactor wall which would adversely affect the heat transfer coefficient. The pulsations increase axial mixing in the reactor and consequently influences the monomer conversion, temperature profile, and the product quality.
SATISHIn the present paper, a theoretical study will be presented which analyzes the performance of the high pressure polyethylene tubular reactor including the effect of axial mixing. For the study, an abstract function space, the square-integrable function space L2[0, 11, was first introduced to derive a uniqueness criterion for the existence of the steady state solution of the system differential equations. Then, the resulting system integral equations were numerically solved by the use of a successive approximation scheme to obtain the profiles of monomer concentration and temperature in the reactor.One of the most important problems encountered in operating a polymerization reactor is to control the product quality, namely the molecular weight and its distribution. Therefore it is of practical importance to develop a simulation model which can predict the product quality as affected by the reactor operating conditions. In the present paper, we shall present some predicted results for the product quality of polyethylene produced by m...