Abstract:In this study, the influence of metals (Mg, Al, and Ca) and reaction conditions (time, temperature, and metal grain size) on the metallothermic reduction of Stöber silica nanoparticles (NPs) to form porous Si was explored. Mg metal was found to be an effective reducing agent even at temperatures below its melting point; however, it also induced a high degree of structural damage and morphology change. Al was effective at reducing silica NPs only at its melting point and higher temperatures, but the resulting particles retained a higher degree of structural morphology as compared to those reduced using Mg. Ca was found to be ineffective in reducing silica. A new reductant, a mixture of 70% Mg and 30% Al, was found to induce the least amount of morphology change, and the reactions proceeded at temperatures (450 °C) lower than those required by Mg or Al individually. Furthermore, porous Si-NPs obtained using Mg, Al, and the mixture of 70% Mg and 30% Al as reductants were investigated as carriers for ibuprofen loading and release. Porous Si obtained from Mg and Mg/Al mixture reductions showed higher drug loading and a sustained drug release profile whereas porous Si obtained from Al reduction had lower loading and showed a conventional release profile over 24 hours.