It is important to be able to accurately predict the heat transfer distribution over a component when designing the turbine section of an engine. The gas temperature exiting the combustor in many gas turbine engines is above the melting temperature of turbine components. These high gas temperatures can quickly degrade components and cause failure. A detailed heat transfer study on these turbine components is an important input when developing ways to cool them. One such important component is the gas turbine blade, which primarily extracts the energy from the hot combustion gases. To allow for rotation of the blades, a gap exists between the stationary casing and the rotating blades. Unfortunately, leakage flow from the blade pressure side to the suction side dramatically increases the heat load on and around the blade tip surfaces.The objective of this work is to present the heat transfer distribution on the tip and neartip region of a turbine blade under transonic conditions. Tests were performed at a high inlet freestream turbulence level (Tu = 12%). This work seeks to investigate the effects of tip clearance gap and Mach number on heat transfer on and near the blade tip. Thin film heat flux gages that allow for high frequency measurements are used to obtain the heat transfer distribution on the near tip pressure and suction sides. An infrared thermography technique is used to obtain the heat transfer distribution on the blade tip surface.iii
PrefaceIn order to get more energy from gas turbine engines, the temperature of the combustion products is continually being increased by designers. These high temperatures will lead to increased degradation of turbine blades unless effective cooling schemes are developed to help protect the blades. A thorough understanding of the heat transfer distribution on the gas turbine blades is essential before sound cooling techniques can be implemented. An especially fragile part of the turbine blade exposed to high heat transfer is the blade tip. The tip gap, between the casing and the blade tip, is where leakage flow escapes from the blade pressure side to the suction side. This leakage flow has been shown to significantly increase the heat load on the blade tip. Designers need to understand the heat transfer distribution, especially on the blade tip, and then subsequently devise the appropriate cooling mechanisms. This study examines the effects of tip clearance gap and exit Reynolds number on the heat transfer distribution on a turbine blade tip and near-tip region.This thesis is organized into two sections that include one research paper that concisely documents the central thrust of this study. The author was primarily responsible for most aspects of the research project from initial test section design to analyzing data. A colleague, Xue Song, was responsible for the post processing of some of the blade tip heat transfer results. The title of the research paper coincides with the title of this thesis. A series of appendices then follow which provide additional in...