Abstract. Research of devices for heat recovery is currently focused on increasing the heat effectiveness of plate heat exchangers. The goal of optimization is not only to increase the heat transfer but also reduce the pressure loss and material costs. During the optimization of plate heat exchangers using CFD, we are struggling with the problem of how to create a quality computational mesh inside complex and irregular channels. These channels are formed by combining individual plates or blades that are shaped by molding, vacuum forming, or similar technology. Creating computational mesh from the bottom up manually is time consuming and does not help later optimization. The paper presents a new method for creating of computational meshes to simulate flow and heat transfer in a plate heat exchanger. This method is based on dynamic mesh method "user defined deforming" provided by ANSYS Fluent. The method is fast and provide applicable tool for optimization. Influences of cell size and count of layers of computational cells on heat transfer and pressure drop were investigated. It was found that the minimum number of layers is twelve across the channel, otherwise obtained data can be irrelevant.
IntroductionHeat exchangers belong to the main parts of each energy and thermal devices and systems. The main purpose of each heat exchanger is to transport heat energy from one warmer medium, such as gas, liquid or steam, into other colder medium. In recuperative heat exchangers, both media are separated by walls and the heat energy must transfer also through this material.The phenomena in heat exchanger are very complicated and include not only heat conduction in material, which separates both mediums, but also flow of both mediums and heat transfer from medium into material walls. The development of recuperative heat exchangers in recent years focused on increasing effectiveness, but others requirements must be fulfilled too. We will focus mainly on plate heat exchangers, in which both mediums are separated by plates, in this study.