Heliostat structural optimization: A study of wind load effects with CFD-FEM methods

Aldaz, Leticia; Burisch, Michael; Zaversky, Fritz; Sánchez, Marcelino; Villasante, Cristobal; Olasolo, David

doi:10.1063/1.5067203

Cited by 6 publications

(2 citation statements)

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“…In this vein, sandwich composite materials offer a lightweight but stiff structure that appear to be an ideal substitute for existing heliostat mirrors and their supporting trusses [16][17][18]. Sandwich composites have been extensively adopted in the motorsport, construction, marine and aerospace industries [19][20][21][22] (applications where reducing weight whilst maintaining the stiffness is of key importance) due to their comparatively low-cost, high strength-to-weight ratio, corrosion-resistance and good energy-absorbing capabilities [23][24][25][26].…”

Section: Introductionmentioning

confidence: 99%

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Artificial Neural Network–Particle Swarm Optimization (ANN-PSO) Approach for Behaviour Prediction and Structural Optimization of Lightweight Sandwich Composite Heliostats

2021

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The necessity to diminish the heliostats’ cost so that central tower concentrating solar power (CSP) systems can stride to the forefront to become the technology of choice for generating renewable electricity is obliging the industry to consider innovative designs, leading to new materials being implemented into the development of heliostats. Honeycomb sandwich composites offer a lightweight but stiff structure that appear to be an ideal substitute for existing heliostat mirrors and their steel supporting trusses, avoiding large drive units and reducing energy consumption. However, realizing a honeycomb sandwich composite as a heliostat, among a multitude of possible combinations can be tailored from, that delivers the best trade-off between the panel’s weight reduction (broadly equates to cost) and structural integrity is cumbersome and challenging due to the complex nonlinear material behaviour, along with the large number of design variables and performance constraints. We herein offer a simulation–optimization model for behaviour prediction and structural optimization of lightweight honeycomb sandwich composite heliostats utilizing artificial neural network (ANN) technique and particle swarm optimization (PSO) algorithm. Considering various honeycomb core configurations and several loading conditions, a thorough investigation was carried out to optimally choose the training algorithm, number of neurons in the hidden layer, activation function in a network and the suitable swarm size that delivers the best performance for convergence and processing time. Carried out for three case scenarios, each with different design requirements, the results showed that the proposed integrated ANN-PSO approach provides a useful, flexible and time-efficient tool for heliostat designers to predict and optimize the structural performance of honeycomb sandwich composite-based heliostats as per desired requirements. Knowing that heliostats in the field are not all subjected to the same wind conditions, this method offers flexibility to tailor heliostats independently, allowing them to be made lighter depending on the local wind speed in the field. This could lead to reductions in the size of drive units used to track the heliostat, and the foundations required to support these structures. Such reductions would deliver real cost savings, which are currently an impediment to the wider spread use of CSP systems.

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Section: Introductionmentioning

confidence: 99%

“…Fig 17. ANN model predictions of the heliostat's recorded maximum stress at the lower aluminium sheet and core crush index at multiple cell wall angles for unseen cell wall thickness of 0.01 mm…”

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confidence: 99%