Nonmagnetic
fine narrow fractions of particles with mean diameters
of 2, 3, 6, and 10 μm were for the first time separated from
fly ash produced by pulverized combustion of Ekibastuz coal using
aerodynamic classification with subsequent magnetic separation. These
fractions were characterized by the size distribution, bulk density,
and chemical and phase compositions. The particle size distributions
correspond to d
50 values of 1.9, 2.3,
5.1, and 9.2 μm. As the fraction particle size increases, the
bulk density was found to rise gradually from 0.90 to 1.07 g/cm3. The main components of the chemical composition were SiO2 (65–70 wt %) and Al2O3 (23–28
wt %). The phase composition was represented by the glass phase (64–69
wt %), mullite (17–21 wt %), and quartz (10–18 wt %).
The main morphological particle types were microspheres with a nonporous
smooth surface and microspheres with a porous shell. With an increase
in the fraction particle size, the percentage of microspheres with
a porous shell increases. The largest fraction contains particles
with a network structure. Single-particle scanning electron microscopy–energy
dispersive X-ray spectroscopy analysis of nonporous microspheres with
a diameter of 1–2 μm, approximate in composition to the
internal coal minerals, indicated that, depending on the content of
SiO2, Al2O3, and FeO, they form several
groups differing in mineral precursors. Thus, for microspheres of
group 1 (SiO2 + Al2O3 > 95 wt
%),
the mineral precursors are NH4-illite and montmorillonite;
group 2 (SiO2 + Al2O3 = 90–95,
FeO ≤ 4 wt %)minerals of the isomorphic montmorillonite-illite
series, including phases with a low level of iron cation substitution;
group 3 (SiO2 + Al2O3 = 90–95,
4 < FeO ≤ 6 wt %) and group 4 (SiO2 + Al2O3 < 90, 3 < FeO ≤ 9 wt %)minerals
of the illite-montmorillonite series, with a high level of iron cation
substitution and with Fe3+ in interlayer sites.