Polybenzoxazines (PBzs) belong to the next generation
of highly
cross-linked thermostable resins that go far beyond a traditional
high-temperature polymer network due to their remarkable physical–chemical
properties. However, some of their disadvantages, namely, a high brittleness
(i.e., impossibility to form a free-standing film), limit the PBz
applications in real-world devices. In this work, the influence of
the high molecular amide-functionalized polypropylene glycol/polyethylene
glycol blocks with different lengths between 3,4-dihydro-2H-1,3-benzoxazine fragments on the physical–chemical
and gas permeation properties of PBz-based free-standing flexible
films was studied for the first time. Such films were prepared by
a simple solvent-free strategy by curing liquid amide-functionalized
benzoxazine main-chain prepolymers. Due to such linkers, the elaboration
of dimensionally stable, free-standing PBz films without loss of any
properties is possible. In addition, the spacer length between cross-linking
knots was correlated with physical and mechanical characteristics
and the thermal stability of PBz-based materials. The thermal stability
of materials (T
10% up to 360 °C)
is found to increase with the rising of the molecular weight of the
polypropylene glycol/polyethylene glycol blocks between cross-links.
The performed gas permeation measurements also underline the influence
of the molecular weight of the polypropylene glycol/polyethylene glycol
blocks on the material properties. Moreover, the regulation of their
molecular weight provides a sufficient degree of freedom for the polymer
subchain movement and, consequently, for the formation of organized
structures with tunable material properties (e.g., mechanical and
transport), thus making the synthesized polymer resins attractive
for many industrial applications.