In this study, the
South African partially oxidized fine-coal
reject
(FCR), which is associated with human health and environmental problems
and sustains high disposal expenses, was subjected to density-separation,
chemical fractionation, and demineralization experiments to isolate
and evaluate the mode of occurrence of mineral-matter (MM) effects
on the FCR pyrolysis. A unique composite of two reactive oxides (i.e.,
MgO and Fe2O3) and a hydrated oxide [i.e., Ca(OH)2] representing major extraneous coal–minerals were
blended with either FCR, demineralized FCR, and its beneficiated samples
to evaluate the yields of pyrolytic products and activation energy
following a novel procedure. The properties of FCR samples and their
pyrolytic products were determined by different analyses. Results
indicate that the reactive oxides and a hydrated oxide composite addition
increased the average activation energy (332.0–476.5 kJ/mol)
for FCR due to the initial Ca(OH)2 decomposition and Fe2O3 reduction that took place under pyrolysis conditions.
The FCR mineral-rich sink fractions achieved the highest carbon conversion
(char yield = 78.8% and tar yield = 5.1%) compared to those of other
samples (e.g., <1.9 g/cm3 float char yield = 87.3% and
tar yield = 2.3%) evaluated due to higher proportions of calcite/dolomite/pyrite
cleats and nonmineral inorganics (Ca, Mg, Na, and Fe) which catalyzed
the pyrolysis reactions. On the other hand, CaCO3, CaMg(CO3)2, and metakaolinite formations in the char derived
from a blend of reactive oxides and a hydrated oxide composite and
FCR interfere with the pyrolysis reactions. Also, deoxygenation reactions
were impeded by oxygen present in the reactive oxides and a hydrated
oxide composite. The potent catalytic effects of cleat minerals and
the extraneous minerals associated with cracking of heavy tars to
lighter fractions open opportunities to further understand the mode
of occurrence of MM present in FCR during utilization in global pyrolysis.
This may reduce waste disposal costs, health-hazards, air-pollution,
and FCR volumes and augments feed-coals.