Wearable
systems could offer noninvasive and real-time solutions
for monitoring of biomarkers in human sweat as an alternative to blood
testing. Recent studies have demonstrated that the concentration of
certain biomarkers in sweat can be directly correlated to their concentrations
in blood, making sweat a trusted biofluid candidate for noninvasive
diagnostics. We introduce a fully on-chip integrated wearable sweat
sensing system to track biochemical information at the surface of
the skin in real time. This system heterogeneously integrates, on
a single silicon chip, state-of-the-art ultrathin body (UTB) fully
depleted silicon-on-insulator (FD-SOI) ISFET sensors with a biocompatible
microfluidic interface, to deliver a “lab-on-skin” sensing
platform. A full process for the fabrication of this system is proposed
in this work and is demonstrated by standard semiconductor fabrication
procedures. The system is capable of collecting small volumes of sweat
from the skin of a human and posteriorly passively driving the biofluid,
by capillary action, to a set of functionalized ISFETs for analysis
of pH level and Na+ and K+ concentrations. Drop-casted
ion-sensing membranes on different sets of sensors on the same substrate
enable multiparameter analysis on the same chip, with small and controlled
cross-sensitivities, whereas a miniaturized quasireference electrodes
set a stable analyte potential, avoiding the use of a cumbersome external
reference electrode. The progress of lab-on-skin technology reported
here can lead to autonomous wearable systems enabling real-time continuous
monitoring of sweat composition, with applications ranging from medicine
to lifestyle behavioral engineering and sports.