The treatment for corneal damage requires donor corneal
transplantation,
but there is a serious scarcity of donor corneas worldwide. In this
study, we aimed to design a new artificial cornea with good cytocompatibility,
excellent optical properties and suture resistance, and great moisturizing
properties. A new bacterial nanocellulose (BNC) membrane with anisotropic
mechanical properties and high light transmission was produced in
a horizontal rotary drum reactor. However, as a potential material
for artificial keratoplasty, the transparency and mechanical properties
of the new BNC membrane were not satisfactory. Thus, hyaluronic acid
(HA) was introduced in the BNC to synthesize the BNC/HA composite
membrane by using 1,4-butanediol diglycidyl ether (BDDE) as the chemical
cross-linking agent. The micro-morphology, light transmittance, mechanical
properties, water content, moisture retention ability, and cytocompatibility
of the composite membranes were further evaluated. HA was fixed in
the BNC network by the ether bond, and the composite membrane was
found to have excellent light transmittance (up to 95.96%). The composite
membrane showed excellent mechanical properties, for instance, its
tensile strength exceeded the human normal intraocular pressure (IOP)
(1.33–2.80 kPa), the maximum burst pressure was about 130 kPa,
46–97 times that of the normal IOP, and its suture force was
close to that of the human amniotic membrane (0.1 N). Based on the
three-dimensional network scaffold of BNC and the high water absorption
characteristics of HA, the artificial cornea had high water content
and high moisture retention ability. The rabbit corneal stromal cells
cultured in vitro showed that the artificial cornea substitute had
excellent cytocompatibility. BDDE is the most frequently used cross-linker
in most HA products in the current cosmetic medicine industry owing
to its long-term safety records for over 15 years. Therefore, the
BNC/HA composite hydrogel cross-linked with BDDE has great potential
in artificial keratoplasty or ocular surface repair.