The fabrication of anode supported single cells based on BaZr 0.8 Y 0.2 O 3-δ (BZY20) electrolyte is challenging due to its poor sinteractive nature. The acceleration of shrinkage behavior, improved sinterability and larger grain size were achieved by the partial substitution of Zr with Ni in the BZY perovskite. Phase pure Ni-doped BZY powders of nominal compositions BaZr 0.8-x Y 0.2 Ni x O 3-δ were synthesized up to x = 0.04 using a wet chemical combustion synthesis route. BaZr 0.76 Y 0.2 Ni 0.04 O 3-δ (BZYNi04) exhibited adequate total conductivity and the open circuit voltage (OCV) values measured on the BZYNi04 pellet suggested lack of significant electronic contribution. The improved sinterability of BZYNi04 assisted the ease in film fabrication and this coupled with the application of an anode functional layer and a suitable cathode, PrBaCo 2 O 5+δ (PBCO), resulted in a superior fuel cell power performance. With humidified hydrogen and static air as the fuel and oxidant, respectively, a peak power density value of 428 and 240 mW cm −2 was obtained at 700 and 600 • C, respectively. The increasing worldwide energy demand and the threatening environmental pollution from conventional fossil fuel combustion call for the thrive of sustainable alternative energy supply. In the past decade, there has been a growing interest toward proton conducting ceramics owing to their high proton conductivity with low activation energies at intermediate temperatures.1 These ceramic materials, termed as high temperature proton conductors (HTPCs), exhibit proton conductivity under hydrogen and/or steam atmospheres 2-6 and find applications as electrolyte membranes for proton conducting solid oxide fuel cells 7,8 and steam electrolyzers, 9,10 as well as hydrogen separation membranes.
11-14One of the major challenges for practical deployment has been the selection of an appropriate electrolyte material with adequate ionic conductivity at low temperatures, good processability, and chemical stability for long-term operation in working conditions. To date, although a wide range of proton conductor materials has been reported, 15,16 the majority of the researches on HTPC electrolytes still focus on BaCeO 3 and BaZrO 3 related materials.17,18 Y-doped BaCeO 3 (BCY) exhibits good sinterability with appropriate protonic conductivity, but practical application is hindered by its reactivity with acidic gases such as CO 2 that leads to decomposition into BaCO 3 and CeO 2 . In contrast, Y-doped BaZrO 3 (BZY) is chemically stable at fuel cell working conditions, but BZY poor sinterability results in large volumes of poorly conducting grain boundaries in ceramic bodies that end up in significantly reducing the total proton conductivity. Nonetheless, it has been reported that grain boundary free BZY thin films exhibit superior bulk proton conductivity.
19The fabrication of BZY-based cells with high ionic conductivity and dense microstructure is a major challenge. The refractory nature of BaZrO 3 hinders its application in fuel cells or other rel...