The formation of solid solution composition BaTi 0.6 Zr 0.4 O 3 , from BaCO 3 , TiO 2 and ZrO 2 powders has been studied through solid-oxide reaction using TGA/DSC, XRD. BaCO 3 decomposes at much lower temperature in the mixture due to the presence of TiO 2 . BaTiO 3 and BaZrO 3 start forming from the temperature range 700 o -800 o C without intermediate formation of BaO or other titanate/zirconate phases. Rate of BaTiO 3 formation is higher than BaZrO 3 formation due to the lower activation energy (34.3 kcal/mol) required for titanate formation than zirconate (48.4 kcal/mol). Solid solution then forms by diffusion of BaTiO 3 into BaZrO 3 from 1300 o C onwards. Lattice parameter of initial SS-phase is higher, indicating the phase has a coherent interface with zirconate and higher in Zr-concentration than final product. Activation energy for the SS-formation (133 kcal/mole) indicates that Ba and/or O diffution through SS layer may limit the reaction.