A new test structure has been designed and fabricated for the investigation of the effect of linewidth scaling on electron transport in nickel mono-silicide features. In the fabrication process, nickel silicide (NiSi) features were formed by annealing a nickel coating that was deposited on singlecrystal silicon features that were as narrow as 150 nm and had vertical and nearly atomically flat sidewalls. The features were patterned on (110) silicon-on-insulator wafers with i-line lithography that replicated test structures from which voltage/current (V/I) measurements could be extracted. Subsequently, the patterning of single-crystal features with direct-write electron-beam lithography has been developed in order to facilitate the future reduction of the linewidths of NiSi features having a highly controlled surface microstructure to below 40 nm.
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