Continuous visible laser irradiation is used to deposit Cr, Mo, and W films from the hexacarbonyls by thermal excitation.Detailed analyses of the films by scanning Auger microscopy show that the Mo and Cr films are spatially inhomogeneous, having clean metal centers surrounded by contaminated metal rings. W films are completely pure. Depth profiles reveal that, prior to formation of clean Mo and Cr, an interfacial layer of contaminated material is deposited which becomes progreesively metal rich as thickness increases. If such a layer is formed for W, it is very thin. The measured composition profiles are compared to calculated surface temperature distributions in order to extract information on the kinetics of CO dissociation and desorption during growth. The temperature and mechanism simulations show that CO desorption dominates above about 450 K, ensuring that pure metal is deposited. Below that temperature contamination occurs. Previous investigations of film growth from metal hexacarbonyls have led to the conclusion that film purity will only be high at temperatures exceeding 800 K, where recombinative desorption of CO is fast. The origins of the large discrepancy in temperatures are discussed.Chemical processes leading to growth of metal oxycarbide material at the fdm edges and film-substrate interface are explored using data from the catalysis literature. The strong parallels found between the laserdeposited material and supported catalysts formed from the hexacarbonyls suggest that the oxycarbide films may have significant Lewis acid-base character, leading to faster CO and metal40 bond dissociation rates. Thus, formation of contaminated material appears to depend on local surface composition as well as temperature.
Iatroduction, The identification of useful gas-phase precursors for laser-ind u d chemical vapor deposition (LCVD) of the early transition metals Cr, Mo, and W has been a surprisingly inactive area. Since the process uses a laser beam to heat a localized area of the substrate and c a w pyrolytic decomposition of incident molecules, the few precursor systems which have been studied arc those used previously in conventional chemical vapor deposition (CVD) procarpes. By far, the major effort has bem applied to continuous laser deposition from the hexacarbonyl'" and hexafluoride7 of tungsten, with some limited attention to molybdenum hexacarbonyl>8 chromium he~acarbonyl?.~ and the bis(benzene) complexes of Cr and Mo.l0 Film characterization and processhas been on rapid direct writing of small features. It has been shown that film resistivities of Mo and W approach those of bulk material as laser power, and thus surface temperatures, increase.6 The lowest resistivity reported for W, approximately 1-2 times the bulk value for a-tungsten, is obtained using a 355-nm Ar+ laser beam to deposit lines on glass in a cell heated to 360 K.6Surface temperatures are estimated to be 800-1000 K during growth. Although ultraviolet light is used, the photolysis yield of the hexacarbonyls at that wavelength is so s...