Tangential flow interfacial self-assembly (TaFISA) is
a promising
scalable technique enabling uniformly aligned carbon nanotubes for
high-performance semiconductor electronics. In this process, flow
is utilized to induce global alignment in two-dimensional nematic
carbon nanotube assemblies trapped at a liquid/liquid interface, and
these assemblies are subsequently deposited on target substrates.
Here, we present an observational study of experimental parameters
that affect the interfacial assembly and subsequent aligned nanotube
deposition. We specifically study the water contact angle (WCA) of
the substrate, nanotube ink composition, and water subphase and examine
their effects on liquid crystal defects, overall and local alignment,
and nanotube bunching or crowding. By varying the substrate chemical
functionalization, we determine that highly aligned, densely packed,
individualized nanotubes deposit only at relatively small WCA between
35 and 65°. At WCA (< 10°), high nanotube bunching or
crowding occurs, and the film is nonuniform, while aligned deposition
ceases to occur at higher WCA (>65°). We find that the best
alignment,
with minimal liquid crystal defects, occurs when the polymer-wrapped
nanotubes are dispersed in chloroform at a low (0.6:1) wrapper polymer
to nanotube ratio. We also demonstrate that modifying the water subphase
through the addition of glycerol not only improves overall alignment
and reduces liquid crystal defects but also increases local nanotube
bunching. These observations provide important guidance for the implementation
of TaFISA and its use toward creating technologies based on aligned
semiconducting carbon nanotubes.