Implementation of meta-positioning in intermediate
tetrafunctional benzoxazines instead of para-positioning
was done in an attempt to obtain low curing and weight loss-free benzoxazine
monomers before/during ring-opening polymerization. Three different meta-positioned tetrafunctional benzoxazine monomers (mBZ4s) were synthesized by the tandem reaction method using
a starting phenol/amine, which has an aminomethylphenol backbone at
the meta-position, aromatic diamines such as 4,4′-diaminodiphenyl
methane (DDM-D) and m-phenylene diamine (mPDA) or bisphenols such as 4,4′-dihydroxydiphenyl
methane (DDM-B), and paraformaldehyde. All mBZ4s
showed a low curing temperature (mBZ4-mPDA (209 °C) < mBZ4-DDM-D (219 °C)
< mBZ4-DDM-B (226 °C)), no weight loss before/during
ROP and good thermal stability for resulting polybenzoxazines (initial
degradation temperature at 10% weight loss (T
d10), 376–411 °C; char yield at 600 °C, 61–66%).
The major structural differences between these monomers are the atoms
present at the meta-positioning, N,O in mBZ4-DDM-D, N,N in mBZ4-DDM-B and a combination of m-N,O and m-N,N in mBZ4-mPDA. The ring-opening polymerization in these monomers
proceeded via different pathways, intramolecular electrophilic substitution
of iminium ion in m-N,O-positioned BZ4s (mBZ4-DDM-D and mBZ4-mPDA)
due to presence of main active sites, ortho-position
to the oxygen of oxazine ring within the molecule itself, and formed
four-membered AZA cyclic rings along with phenolic Mannich bridges
in the networked structure, whereas in m-N,N-type
positioning, polymerization proceeded intermolecularly and resulted
in traditional phenolic Mannich bridges. Solid-state 13C NMR analysis of poly(mBZ4)s obtained at 200 and
250 °C revealed the presence of AZA cyclic rings in the cured
product of m-N,O-positioned tetrabenzoxazines and
their further ring opening to form additional cross-links. The nature
of cross-links was determined with the help of conducting a model
study using N-phenylbenzazetine, which has a similar
four-membered cyclic ring; the second part of this article is devoted
to proving those aspects.