As MOSFET scales below 45nm, conventional SiO 2 cannot sustain equivalent oxide thickness (EOT) and leakage current requirements set in the International Technology Roadmap for Semiconductors (ITRS), due to the limitation of physical-thickness scaling, and high tunneling current [1]. Metal gate and high-k dielectric have been extensively studied to overcome the limitation of conventional poly gate and SiO 2 technology. Although recent advancements of the technology enable the metal gate and high-k dielectric to be implemented in actual manufacturing, several issues remain associated with integrating the new materials in CMOS field-effect transistors (FETs). This paper will introduce various integration schemes for fabricating dual metal gate CMOSFET, and review pros and cons of each approach to propose general integration guide for the desired application.
Comparison between Gate First and Gate Last IntegrationA metal gate and high-k dielectric can be integrated into the MOSFET process using either a gate-first or gate-last approach. These approaches differ primarily in whether the metal gate is deposited before or after the source/drain (S/D) activation anneal. Fig. 1 Typical process flow for gate first MOSFET flow with TEM cross section of MOSFET and metal/high-k stack