Avoiding
disorientation of oriented poly(l-lactide) (PLLA)
during foaming remains challenging for preparing highly reinforced
PLLA foams with an oriented structure. By utilizing the melting-temperature
difference of stereocomplex (SC)/homo-crystallite (HC) crystals, PLLA/poly(d-lactide) (PDLA) blend foams with an oriented crystalline structure
were prepared via solid-phase hot drawing and the supercritical CO2 foaming technology. Incorporating both SC crystals and molecular
orientation promoted PLLA crystallization, and highly oriented HC/SC
crystals formed after drawing. By subsequent foaming, HC crystals
mainly formed. For the oriented pure PLLA sample, serious disorientation
occurred after foaming, while for the oriented PLLA/PDLA blend foam,
with increasing PDLA content, orientation retention of the HC/SC crystal
increased sharply to 70.4/87.8%. Much more fibrillar structures formed
on the cell wall of foams, indicating that forming the SC crystal
was significant to maintain the orientation structure of PLLA during
foaming. By increasing the PDLA content and draw ratio, the dissolved
CO2 amount increased, while CO2 escape was hindered,
resulting in a dense cell structure. Highly oriented PLLA/PDLA foams
exhibited superior heat resistance and mechanical strength.