Petrochemical plastic accumulated
on earth has caused a great threat
to the ecological environment. Recently, the cellulose film has been
one of the most attractive candidates to replace petroleum-based plastics
owing to its favorable biodegradability, optical transparency, and
resource abundance. However, the general strategies (including vacuum
filtration, solution casting, etc.) to fabricate cellulose films are
usually time-consuming and difficult to industrialize. Moreover, these
films still suffer from inferior stability against water and poor
mechanical strength in a humid environment, which is insufficient
for practical applications. Herein, we report a facile and large-scale
preparation strategy to manufacture high-performance cellulose bioplastic
films composed of chemically and physically dual-crosslinked carboxymethylated
cellulose fibers (CMFs). Moreover, the whole preparation time was
within only 1 h, superior to the most reported method. In this process,
bleached softwood kraft pulp was carboxymethylated to form a homogeneous
negatively charged CMF slurry that can further crosslink with the
polyamide epichlorohydrin resin or aluminum sulfate [Al2(SO4)3] via the strong electrostatic interaction.
The resulting CMF-based bioplastic shows a high mechanical strength
(158.2 MPa), excellent water stability, and improved wet strength
(20.7 MPa). Furthermore, the CMF-based bioplastic also exhibits both
high optical transparency (89.4%) and haze feature (77.9%), good thermal
stability, and easy recyclability by mechanical disintegration. This
fast, scalable, and low-cost strategy involving the simple papermaking
process provides a promising industrialization route to produce a
strong, recyclable, and sustainable cellulosic bioplastic that can
potentially replace petrochemical plastics in engineering and packaging
implications.